Custom Printed Packaging Inserts
Enhance your packaging with custom box inserts, whether you prefer paper, cardboard, or foam inlays. These not only secure your products but elevate the unboxing experience. Perfect for organizing multiple items in a single package, these inserts can be tailored to reflect your brand. Dive into our guidelines or explore diverse box insert inspirations to achieve the perfect presentation.
A Premium Brand Experience
Ultimate Customization
Elevate your packaging with paper and cardboard inserts, uniquely designed to complement your boxes to perfection.
Perfect Fit & Security
Our custom box inserts are meticulously crafted to fit your products, ensuring both safe transit and an unforgettable unboxing journey for your customers.
Premium Quality, Wallet-Friendly
Experience crisp and vibrant prints from our offset printers that deliver superior results, all within a budget-friendly range.
Perfectly Engineered Packaging Solutions
Designing the perfect insert goes beyond aesthetics. Given the diverse shapes, sizes, and weights of products, selecting the right materials and crafting sturdy structures is essential for secure placement and a seamless fit with the outer packaging.
Skip the need for in-house engineers or costly machinery. Let our specialized insert design service transform your packaging aspirations into reality.
What Our Clients Say
Collaborating with MailerBoxFactory has been exceptional. Our packaging resonates minimalist elegance, reflecting quality in every nuance. Their team stands out with prompt communication and efficiency. From conceptualization to delivery, the journey has been effortless and seamless. Gratitude!
BAREAYA
Partnering with MailerBoxFactory was a seamless experience. While collaborating with an international company can seem daunting, Melody ensured flawless project execution. The end result? Stunning custom boxes and inserts!
RUSTY’S PET ESSENTIALS
For custom corrugated boxes, MailerBoxFactory is our top pick! Their mastery spans from packaging design to production, shipping, and quality checks. Their commitment shines with eco-friendly options and a tree-planting initiative. Their professionalism and expertise are second to none. A definite recommendation!
BLUECORN BEESWAX
Custom Box Insert Designs
LUNAESCENT
Magnetic Closure Box with BoxInserts
Recanto Wellness
Magnetic Rigid Box with BoxInserts
Bareaya
Kraft Rigid Box with Box Inserts
Aenomaly Constructs
Custom Kraft Mailer Box with BoxInserts
Common Insert Structures
Typically ideal for products that rest at the box’s base without needing elevation. These inserts perfectly suit items of uniform size.
Starting from 300 units when ordered with boxes
Ideal for similarly sized products that require elevation for a snug fit or additional support within the insert
Starting from 300 units when ordered with boxes
Technical Specs: Custom Box Inserts
Bag Materials
Corrugated box inserts, recognized by their wavy cardboard lines, offer enhanced strength and sturdiness. They’re the top choice for weighty, fragile items or products needing additional shipping protection.
Designs are imprinted on our base materials, which are then adhered to corrugated board. Each material proudly boasts a minimum of 50% post-consumer recycled content.
E-flute
Most commonly used option and has a flute thickness of 1.2-2mm.
B-flute
Ideal for large boxes and heavy items, with a flute thickness of 2.5-3mm.
White Paper
Clay Coated News Back (CCNB) paper that’s most ideal for printed corrugated solutions.
Brown Kraft Paper
Unbleached brown paper that is ideal for only black or white print.
Non-corrugated Materials
Paper-based box inserts, distinct from corrugated ones, are best suited for lightweight, sturdy items. With a standard thickness of 300-400gsm, they also proudly feature a minimum of 50% post-consumer recycled content.
Foam packaging inserts are designed to keep products safe and secure during transportation. They are customizable, providing a snug fit that protects fragile or delicate items from potential damage.
White Paper
Solid Bleached Sulfate (SBS) paper that yields high quality print.
Brown Kraft Paper
Unbleached brown paper that is ideal for only black or white print.
PU Foam
Open-cell Polyurethane foam is softer and more flexible, resembling the material of a sponge. Available in black or white.
EVA Foam
Closed-cell Ethylene Vinyl Acetate foam is more rigid and dense than open cell foam, resembling the material of a yoga mat. Available in black or white.
All packaging is printed with soy-based ink, which is eco-friendly and produces much brighter and vibrant colors.
White Paper
Solid Bleached Sulfate (SBS) paper that yields high quality print.
Pantone
For accurate brand colors to be printed and is more expensive than CMYK.
Coating
Coating is added to your printed designs to protect it from scratches and scuffs.
Varnish
An eco-friendly water-based coating but doesn’t protect as well as lamination.
Lamination
A plastic coated layer that protects your designs from cracks and tears, but not eco-friendly.
Finishes
Top off your packaging with a finish option that completes your package.
Matte
Smooth and non-reflective, overall softer look.
Glossy
Shiny and reflective, more prone to fingerprints.
Satin
Semi-shiny, in between a matte and glossy look.
Soft touch
Looks like a matte finish, but feels like velvet.
Custom Sleeve Ordering Process
1. Get a Quote
Please request a quote through our website and ask for customization.
2. Request Sample
Ask for a sample to get an idea of the product’s size, quality, and durability before bulk ordering.
3. Place Your Order
Place an order of your liking after selecting your preferred shipping option.
4. Start Production
Production will start after design approval; the production takes about 2-3 weeks.
5. Quality Inspection
After complete production, the products undergo quality testing.
6. Shipping
The order is ready to take off to your place. Once it is shipped out we would let you know the tracking info.